If the exterior of the 2015 Mercedes-Benz ML250 pictured here looks nearly identical to the 2014 ML350 it replaces, that’s probably because it is. Comprehensively overhauled for the 2013 model year, the ML’s styling will get updated for next year—when it also adopts the GLE-class nomenclature—but for now the minor change in diesel ML badging is all that’s new outside; it acknowledges the arrival of Benz’s 2.1-liter dual-turbo diesel four under the hood. The same basic diesel engine that provides the Mercedes-Benz E250 sedan and GLK250 crossover with surprising punch and refinement, the 2.1-liter unit is the first four-cylinder oil-burner in decades to find its way into U.S.-market Mercedes passenger vehicles.
Comparisons are inevitable, so let’s get this out of the way right now: Packing 200 horsepower and 369 lb-ft of torque, the diesel in ML250 trim can’t match the 240-hp and 455-lb-ft ratings of the departed ML350’s turbo-diesel V-6. But losing two cylinders has its benefits, namely a reduction in weight. Registering a still-hefty 5041 pounds on the C/D scales, the ML250 nevertheless shaves 162 pounds off the 5203-pound figure of a 2013 ML350 BlueTec 4MATIC we tested for a recent diesel-SUV comparo.
Unfortunately, the reduction in weight isn’t enough to offset the loss of muscle. At 8.3 seconds to 60 mph and 16.3 seconds to the quarter-mile mark, the ML250 gives up about a second to the 7.0- and 15.4-second times delivered by the old ML350’s V-6. The torquey four-cylinder provides smart off-the-line acceleration, however, and the sequential turbochargers—a small one provides low-end boost to mitigate lag before handing off to a larger unit at higher engine speeds—do their best to keep momentum building as the seven-speed automatic imperceptibly shuffles though the gears. It’s a reasonable assumption that the suburbanites who make up the target demographic of the ML will never miss the V-6.
EPA city/highway ratings of 22/29 mpg put the ML250 right in the ballpark with competitors such as the BMW X5 xDrive35d diesel, the Jeep Grand Cherokee EcoDiesel 4×4, and the Volkswagen Touareg TDI. In our hands, the ML250 recorded 24 mpg in combined driving, an identical number to the one we measured with the ML350 V-6; we were hoping for at least a modest improvement in efficiency, given the subtraction of two cylinders and 162 pounds. What the numbers can’t communicate, however, is the 2.1-liter diesel’s willing and amicable nature. Smooth and quiet at idle (for a diesel), it has a polished quality that makes the four-cylinder compression-ignition unit in our long-term BMW 328d xDrive Sports Wagon sound a bit loutish in comparison.
Read More Via: Car and Driver
It should come as no surprise that the S250 CDI BlueEFFICIENCY and the ML250 BlueTEC 4Matic are among the most environmentally friendly vehicles in their class. Both vehicles are powered by a four-cylinder diesel unit with direct injection and turbocharging. The engine has a displacement of 2143 cubic centimetres, from which it delivers an output of 150 kW (204 hp), placing a powerful torque of 500 newton metres at the driver’s disposal.
The S 250 CDI BlueEFFICIENCY, which is in the luxury class, uses the four-cylinder diesel to accelerate from 0 to 100 km/h (62mph) in 8.2 seconds, while the ML 250 BlueTEC 4MATIC, in the SUV category, takes 9.0 seconds to complete the 0-100 km/h sprint.
But, even with their sporty performances, both of the models are easy on fuel. The S 250 CDI BlueEFFICIENCY consumes 5.7 l/100 km combined (which corresponds to CO2 emissions of 149 g/km combined). The ML 250 BlueTEC 4MATIC consumes 6.0 litres over 100 kilometres, with CO2 emissions of 158 g/km (both figures combined).
Recently, the “ÖkoTrend” institute declared the S 250 CDI BlueEFFICIENCY and the ML 250 BlueTEC 4MATIC to be not just among the best in their class but the best in terms of being the most environmentally friendly cars in their class.
Since 1997 the ÖkoTrend institute has been publishing an environmental ranking for cars on an annual basis. In order to reach a conclusion the institute evaluates the environmental compatibility of several tens of thousands of data relating to around a thousand car models in twelve categories. This stringent assessment includes information on consumption, pollutant emissions, manufacturing, logistics, recycling and the manufacturers’ environmental systems.
The above reseach led to the “AUTO TEST WINNERS in GREEN!” awards from the specialist publication AUTO TEST to go to the Mercedes S 250 CDI BlueEFFICIENCY and the ML 250 BlueTEC 4MATIC.
BlueTEC diesel units and the new generation of BlueDIRECT direct-injection petrol engines form the basis for the excellent economy and outstanding life cycle assessment of the new M-Class. In this respect, downsizing takes centre stage as far as the diesel models are concerned:
Data comparison with corresponding predecessor model:
ML 250 BlueTEC 4MATIC | ML 300 CDI BlueEFFICIENCY 4MATIC (predecessor) | ML 350 BlueTEC 4MATIC | ML 350 CDI 4MATIC (predecessor) | |
Number of cylinders | 4 | 6 | 6 | 6 |
Displacement cc | 2143 | 2987 | 2987 | 2987 |
Rated output kW (hp) | 150 (204) | 150 (204) | 190 (258) | 170 (231) |
Max. torque Nm | 500 | 500 | 620 | 540 |
NEDC combined l/100 km g CO2 / km |
6.0 – 6.5 158 |
8.4 – 9.1 224 – 240 |
6.8 – 7.4 179 |
8.9 – 9.4 235 – 246 |
Reduction in fuel consumption % |
-28 | -24 | ||
0-100 km/h s | 9.0 | 8.3 | 7.4 | 7.6 |
Vmax km/h | 210 | 210 | 224 | 220 |
Emissions standard | EU6 | EU5 | EU6 | EU5 |
State-of-the-art engine technology from the inventor of the diesel passenger car
The 2.2-litre CDI engine turns the ML 250 BlueTEC 4MATIC into the most economical SUV in its class. With NEDC fuel consumption of 6.0 l/100 km, the model even outperforms any hybrid model currently offered by the competition. Despite the low fuel consumption figures, this M-Class model boasts maximum torque of 500 Nm at 1600 rpm and rated output of 150 kW (204 hp) with outstanding performance: the M-Class accelerates from 0 to 100 km/h in 9.0 seconds before going on to a top speed of 210 km/h.
Two-stage turbocharging produces high torque even at low engine speeds. The compressor package – already fitted in the compact SUV GLK 250 CDI 4MATIC – made up of a small high pressure (HP) and a large low pressure (LP) turbocharger contributes decisively to the high output on a par with the 6 cylinder unit in the predecessor model ML 300 CDI BlueEFFICIENCY 4MATIC. The two turbochargers are connected in series, and each has a turbine and a compressor driven by this turbine. The HP turbine is located directly at the exhaust manifold and initially allows exhaust gas to flow through it; it then rotates at up to 215,000 revolutions per minute. The HP turbine housing features an integral bypass duct, which can be opened or closed by means of a charge-pressure control flap. If the flap is closed, the whole exhaust stream flows through the HP turbine, so that the exhaust-gas energy is available solely for the HP turbine drive. This means that the optimum charge pressure can be built up at low engine revs.
The two compressors are likewise connected in series, and are in addition connected to a bypass duct. The combustion air from the air filter first flows through the low-pressure compressor, where it is compressed as a function of the LP turbine’s output. This pre-compressed air then passes into the high-pressure compressor, which is coupled to the HP turbine, where it undergoes further compression. The result is a genuine two-stage turbocharging process. The major advantage of this sophisticated, demand-related control of the combustion air supply using two turbochargers is improved cylinder charging, and therefore high torque even at low engine speeds. Fuel consumption is also reduced. When the car is driven, this concept makes itself felt by harmonious driving characteristics with no turbo-lag, a favourable torque curve across the entire engine speed range, instant responsiveness and excellent performance.
The V6 diesel engine in the ML 350 BlueTEC 4MATIC guarantees effortlessly superior traction. It develops 190 kW (258 hp) and impressive torque of 620 Nm. Despite its extraordinary performance this version boasts combined NEDC fuel consumption of 6.8 litres of diesel per 100 kilometres. The highly efficient V6 diesel unit delivers effortlessly superior performance: the ML 350 BlueTEC 4MATIC accelerates from standstill to 100 km/h in 7.4 seconds before moving on to a top speed of 224 km/h. While delivering performance on a par with the predecessor model, the ML 450 CDI 4MATIC with V8 diesel engine, the new unit, however, boasts 36 percent lower fuel consumption.
Just like the ML 250 BlueTEC 4MATIC, the ML 350 BlueTEC 4MATIC also ranks among the world’s cleanest diesel models: BlueTEC is a technology developed by Mercedes-Benz to reduce emissions from diesel vehicles, especially nitrogen oxides. AdBlue®, an aqueous urea solution is injected into the exhaust gas stream as part of this process, releasing ammonia, which reduces up to 80 percent of the nitrogen oxides into harmless nitrogen and water in the downstream SCR (Selective Catalytic Reduction) catalytic converter. Upshot: both models already comply with the EU6 exhaust emissions standard due to be implemented in 2014. The AdBlue® tank is located under the luggage compartment floor to protect it in the event of a crash, has a capacity of 25.7 litres and is topped up every 25,000 kilometres at the regular service intervals. The filler opening is located behind the side fuel filler flap alongside the tank filler neck and is marked clearly with a luminous blue cap. This configuration allows the ML driver to top up the tank easily if they take full advantage of the off-road capabilities of the M-Class and are unable to find a service station off the beaten track. AdBlue® is available as a refill container from any Mercedes-Benz dealership; the instrument cluster provides a timely indication of the need to top up the tank.
Latest-generation BlueDIRECT direct-injection engine for the ML 350 4MATIC BlueEFFICIENCY
The ML 350 4MATIC BlueEFFICIENCY petrol-engined model features the groundbreaking technology of the new generation of V engines from Mercedes-Benz. At the heart of the BlueDIRECT technology package lies the enhanced third-generation spray-guided direct petrol engine with piezo-electric injectors. In combination with multi-spark ignition, this technology offers further possibilities for fuel savings.
The V6 engine in the ML 350 4MATIC BlueEFFICIENCY utilises a new stratified combustion process with a considerably extended characteristic map and fuel-efficient lean-burn technology (“homogeneous stratified mode”). As the name implies, HOS is a combination of homogeneous lean-burn and classic stratified combustion. The first injection is sprayed into the intake stroke, forming a homogeneous basic mixture. Actual “stratified” injection takes place during the compression stroke before ignition, and is a single or double injection depending on the characteristic map.
The third-generation direct-injection system also features rapid multi-spark ignition (MSI). How it works: following the first spark discharge and a brief combustion period, the coil is rapidly recharged and a further spark is discharged. The MSI system enables up to four sparks to be discharged in rapid succession within one millisecond, creating a plasma with a larger spatial expansion than conventional ignition. Controlling this rapid multi-spark ignition enables both the time lapse before the next spark and the combustion duration for the relevant operating point to be optimally adjusted. This provides scope for optimising the centre of combustion and improving residual gas compatibility, especially during stratified charge operation.
The ultra-modern 3.5-litre V6 unit has been designed as a naturally aspirated engine. As a major distinction from the preceding engine in the ML 350 4MATIC, the V-angle between the cylinder banks has been reduced from 90 degrees to 60 degrees. This has enabled the balancer shaft compensating primary vibrations to be omitted. As a result the driver notices an outstanding level of comfort. The design highlights of the 3.5-litre V6 include a completely new air intake and exhaust system in conjunction with a variable resonance intake manifold and optimised inflow and outflow. Result: with the same displacement, the output compared with the previous 200 kW (272 hp) model is increased by 12.5 percent to 225 kW (306 hp), while maximum torque has increased by 5.7 percent to 370 Nm (predecessor: 350 Nm) and now is available over a broader engine speed range from 3500 to 5250 rpm. In parallel with this substantial increase in power, Mercedes engineers have achieved an equally impressive reduction in fuel consumption. The predecessor’s NEDC fuel consumption has been reduced by 25 percent. The new V6 petrol engine in the ML 350 4MATIC BlueEFFICIENCY consumes 8.5 litres per 100 kilometres, making it the most economical petrol model in its class. The model combines excellent consumption figures with dynamic performance, accelerating from standstill to 100 km/h in 7.6 seconds, and with a top speed of 240 km/h.
Data for comparison:
ML 350 4MATIC BlueEFFICIENCY | ML 350 4MATIC (predecessor) | |
Number of cylinders | 6 | 6 |
Displacement cc | 3498 | 3498 |
Rated output kW (hp) | 225 (306) | 200 (272) |
Max. torque Nm | 370 | 350 |
NEDC combined l/100 km g CO2 / km |
8.5 – 8.8 199 |
11.4 – 12.0 266 – 281 |
Reduction in fuel consumption % |
-25 | |
0-100 km/h s | 7.6 | 8.4 |
Vmax km/h | 235 | 225 |
Emissions standard | EU5 | EU4 |
New dimensions in energy efficiency
The performance of the M-Class engines becomes particularly apparent when looking at the reduced energy requirements coupled with a marked increase in power output per litre for the three M-Class generations since 1997. Comparison of the weight-specific consumption figures (l/100 km per 100 kg) reveals the tremendous development potential of the conventional internal combustion engine:
Long-distance champion: a high level of efficiency ensures a long range
The range for a full tank of fuel on the new M-Class is particularly impressive. This parameter is very important for a vehicle that knows virtually no bounds. Here, the ML 250 BlueTEC 4MATIC – the most economical SUV in its class by far – stands out. With NEDC consumption of 6.0 l/100 km, the frugal diesel engine with the standard 70-litre tank can cover around 1170 kilometres before needing to stop for fuel. If the vehicle is fitted with the optional 93-litre tank, the car can even cover up to 1500 kilometres between refuelling stops.
The ranges at a glance:
ML 250 BlueTEC 4MATIC | ML 350 BlueTEC 4MATIC | ML 350 4MATIC BlueEFFICIENCY | ||||
NEDC combined l/100 km |
6.0 | 6.8 | 8.5 | |||
Tank capacity l | 70 | 93 | 70 | 93 | 78 | 93 |
Range per full tank of fuel km |
1170 | 1500 | 1030 | 1370 | 920 | 1090 |
Attention to detail: a fine finish adds efficiency
The excellent fuel economy is underpinned by a comprehensive package of BlueEFFICIENCY measures as well as by this state-of-the-art engine technology. In addition to the ECO start/stop function that comes as standard, these measures include the new seven-speed 7G-TRONIC PLUS automatic transmission. Low-friction axle drives, electric steering and tyres with low rolling resistance also play their part in reducing fuel consumption.
The re-engineered 7G-TRONIC PLUS, standard on all M-Class models, boasts an integrated ECO start/stop function, even lower converter slip and optimised efficiency. A central role is played by the new torsion damper, which eliminates torsional eccentricities and vibrations in the transmission even more effectively. The lower the rpm and the lower the number of cylinders, the more severe these can be. This results in a conflict of aims between comfort and fuel-efficient operation. Mercedes-Benz developers resolved this by using a so-called twin-turbine damper, which is also fitted with a centrifugal pendulum on the diesel models. Depending on the rpm, this moves the centre of mass and allows comfortable operation even in the most economical operating range. Furthermore, the optimised damping allows a marked reduction in the slip of the torque converter lockup clutch even under low loads, which also contributes to fuel savings. In addition, the optimised damping of rotational irregularities and vibrations in the transmission allows an even faster response to driver commands via the accelerator pedal. Friction-optimised bearings and new transmission oil thermal management also help reduce fuel consumption.
The optimised belt drive system with decoupler, together with intelligent, on-demand control of all ancillary components and pumps, also helps to reduce the energy requirements of the new M-Class. The oil and water pumps in the engine, as well as the fuel pump in the rear section of the vehicle, are only activated according to actual need. The same control logic is used in the THERMATIC and THERMOTRONIC air conditioning systems. In these, the coolant compressor only runs when necessary. An internal heat exchanger and the sophisticated sensor system including a demisting sensor on the front windscreen ensure optimum efficiency of the air conditioning systems in the interior. A key factor in the diesel engines is also the optimisation that has been undertaken of the flow and counterpressure in the exhaust system with its SCR emission control technology.
A consistent use of lightweight construction techniques has enabled the development engineers to keep the weight of the new M-Class on a par with that of its predecessor, despite more equipment. The links on the front and rear axles, for example, along with the bonnet and wings, are made out of light and yet very strong aluminium alloys, while the cross member for the instrument panel is made of magnesium.
Optimised aerodynamics: the most aerodynamic SUV in its class
With a drag coefficient, or Cd value, of 0.32, the new M-Class (ML 250 BlueTEC) also sets a new best figure for this vehicle class (total aerodynamic drag Cd x A = 0.92, predecessor 0.94). Painstaking simulations undertaken with the digital prototype, along with final touches added in the wind tunnel, ensure a perfect flow of air around the vehicle. The key factor determining the low wind resistance is the aerodynamic efficiency of the basic bodyshell, including the optimised design of the front bumper with its integrated spoiler, of the A‑pillars and of the roof spoiler, plus numerous other detailed improvements.
These include:
Detailed analysis: “energy-transparent vehicle” creates transparency
The “energy-transparent vehicle” development tool, created in-house by
Mercedes-Benz, was piloted as part of the M-Class development process. The outstanding opportunities presented by this method, which can detect the possibilities for optimisation in even the most minute component, will be exploited on all new model series in the future. An exact and meticulous examination of the flow of energy throughout the vehicle (tank to wheel) helps the development engineers to optimise every single assembly that has an impact on fuel consumption, right down to individual components, such as wheel bearings.
The idea for the “energy-transparent vehicle” stemmed from the failure in the past to verify or demonstrate clearly the many factors affecting consumption and the interaction between fuel-saving measures. Using the “energy-transparent vehicle” tool, the engineers can now detect detailed potential optimisation measures by breaking down energy flows into cause and effect and analysing energy interactions within the entire vehicle.
The process draws on complex, highly precise metrology which records some 300 energy-relevant measurement points with a sampling rate of up to 1000 measured values per second. Every minute some 2.4 million measured values are generated, which can subsequently be analysed to reliably pinpoint optimisation potential. The process is complemented by energy simulation models which are validated by means of the measured variables. This enables the energy efficiency of individual major assemblies and components as well as the entire vehicle to be analysed and quantified.
Once the specialists have identified a vehicle component with energy shortcomings, they team up with the relevant specialist departments to devise solutions. This cooperation focuses on design, or the properties of the materials used in individual vehicle components such as wheel or axle bearings. In addition, modified control strategies can also produce the desired outcome.
The “energy-transparent vehicle” process which is exclusive to Daimler enables the development engineers to highlight and leverage optimisation potential both for cars with conventional internal combustion engines as well as hybrid, electric or fuel-cell drives. In future, this process may even give rise to a generally applicable development tool for all machines and help boost energy efficiency across the board. A wide range of applications are conceivable. Whether in industry for power stations, (wind) generators, pumps or conveyor systems, in the home for refrigerators, washing machines, dryers and lawnmowers, or for transportation applications involving ships, trains or planes – the optimisation potential of disparate technologies to save energy could be analysed in detail with the consistent usage of this technique and implementation recommendations made.
The third generation of the M-Class sets new benchmarks in the SUV segment with its cutting-edge automotive technology. The new M-Class from Mercedes boasts optimum energy efficiency, leading standards of passive safety and unmatched ride comfort combined with superior driving dynamics. In addition, the SUV has a completely revamped interior design offering excellent ergonomics among its key strengths.
The low fuel consumption and exemplary emissions figures make impressive reading – on average, the entire model range burns 25 percent less fuel than the predecessor. Never before has Mercedes-Benz succeeded in cutting fuel consumption by such a huge margin with an SUV model change. An ultramodern engine line-up, a class-beating Cd value of 0.32, extensive BlueEFFICIENCY measures, as well as new development tools such as the “energy-transparent vehicle” all play their part in delivering the good energy efficiency figures. The ML 250 BlueTEC 4MATIC is particularly outstanding in this respect: it is 28 percent more economical than its predecessor, consumes just 6.0 l per 100 km on the NEDC driving cycle (158 g CO2/km) and can cover as much as 1500 kilometres on a single tank of fuel.
In line with the Mercedes-Benz brand philosophy, the new M-Class represents the embodiment of the Mercedes-Benz holistic safety concept of Real Life Safety, which is derived from what happens in a real accident situation. In combination with the front and rear deformation zones, the high-strength passenger cell of the M-Class provides a highly effective foundation for the occupant protection systems. Both active safety and driver-fitness safety in the new M-Class are further improved by assistance systems that will already be familiar, primarily from the S-Class and E-Class.
All models in the new M-Class range offer excellent comfort and dynamic handling as standard – both on the road and away from the tarmac. Besides the steel suspension with selective damping, there are also some new chassis developments and innovative dynamic handling control systems available, which are designed to make driving the new premium SUV an even more effortlessly superior experience. These include the AIRMATIC air suspension with Adaptive Damping System (ADS), the ACTIVE CURVE SYSTEM for active roll stabilisation and the ON&OFFROAD package with six driving modes. A comprehensive package of measures has also been included to ensure that the M-Class is at the forefront of its segment for acoustic and vibration comfort too.
The third generation of the highly coveted Mercedes-Benz M-Class SUV combines the best of both worlds, boasting a strong off-road heritage at the same time as making its passengers feel as if they are travelling in a luxury premium saloon. Ground aluminium or exquisite woods as well as the finely detailed switches and trim highlights blend with electrifying surfaces and powerful, harmonious lines to create a high-class interior ambience and a tremendous sense of wellbeing for both the driver and passengers.